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Title Pages |
2 |
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Preface |
6 |
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List of Authors |
8 |
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Contents |
18 |
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List of Abbreviations |
24 |
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A Fundamentals of Metrology and Testing |
32 |
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1 Introduction to Metrology and Testing |
33 |
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1.1 Methodologies of Measurement and Testing |
33 |
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1.1.1 Measurement |
33 |
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1.1.2 Testing |
35 |
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1.1.3 Conformity Assessment and Accreditation |
37 |
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1.2 Overview of Metrology |
39 |
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1.2.1 The Meter Convention |
39 |
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1.2.2 Categories of Metrology |
39 |
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1.2.3 Metrological Units |
41 |
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1.2.4 Measurement Standards |
42 |
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1.3 Fundamentals of Materials Characterization |
43 |
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1.3.1 Nature of Materials |
43 |
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1.3.2 Types of Materials |
45 |
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1.3.3 Scale of Materials |
46 |
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1.3.4 Properties of Materials |
47 |
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1.3.5 Performance of Materials |
49 |
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1.3.6 Metrology of Materials |
50 |
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References |
52 |
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2 Metrology Principles and Organization |
53 |
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2.1 The Roots and Evolution of Metrology |
53 |
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2.2 BIPM: The Birth of the Metre Convention |
55 |
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2.3 BIPM: The First 75 Years |
56 |
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2.4 Quantum Standards: A Metrological Revolution |
58 |
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2.5 Regional Metrology Organizations |
59 |
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2.6 Metrological Traceability |
59 |
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2.7 Mutual Recognition of NMI Standards: The CIPM MRA |
60 |
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2.7.1 The Essential Points of the MRA |
60 |
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2.7.2 The Key Comparison Database (KCDB) |
61 |
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2.7.3 Take Up of the CIPM MRA |
61 |
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2.8 Metrology in the 21st Century |
62 |
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2.8.1 Industrial Challenges |
62 |
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2.8.2 Chemistry, Pharmacy, and Medicine |
63 |
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2.8.3 Environment, Public Services, and Infrastructures |
64 |
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2.9 The SI System and New Science |
64 |
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References |
67 |
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3 Quality in Measurement and Testing |
68 |
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3.1 Sampling |
69 |
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3.1.1 Quality of Sampling |
69 |
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3.1.2 Judging Whether Strategies of Measurement and Sampling Are Appropriate |
71 |
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3.1.3 Options for the Design of Sampling |
72 |
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3.2 Traceability of Measurements |
74 |
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3.2.1 Introduction |
74 |
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3.2.2 Terminology |
75 |
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3.2.3 Traceability of Measurement Results to SI Units |
75 |
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3.2.4 Calibration of Measuring and Testing Devices |
77 |
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3.2.5 The Increasing Importance of Metrological Traceability |
78 |
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3.3 Statistical Evaluation of Results |
79 |
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3.3.1 Fundamental Concepts |
79 |
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3.3.2 Calculations and Software |
82 |
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3.3.3 Statistical Methods |
83 |
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3.3.4 Statistics for Quality Control |
95 |
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3.4 Uncertainty and Accuracy of Measurement and Testing |
97 |
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3.4.1 General Principles |
97 |
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3.4.2 Practical Example: Accuracy Classes of Measuring Instruments |
98 |
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3.4.3 Multiple Measurement Uncertainty Components |
100 |
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3.4.4 Typical Measurement Uncertainty Sources |
101 |
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3.4.5 Random and Systematic Effects |
102 |
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3.4.6 Parameters Relating to Measurement Uncertainty: Accuracy, Trueness, and Precision |
102 |
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3.4.7 Uncertainty Evaluation: Interlaboratory and Intralaboratory Approaches |
104 |
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3.5 Validation |
107 |
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3.5.1 Definition and Purpose of Validation |
107 |
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3.5.2 Validation, Uncertainty of Measurement, Traceability, and Comparability |
108 |
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3.5.3 Practice of Validation |
110 |
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3.6 Interlaboratory Comparisons and Proficiency Testing |
116 |
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3.6.1 The Benefit of Participation in PTs |
117 |
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3.6.2 Selection of Providers and Sources of Information |
117 |
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3.6.3 Evaluation of the Results |
121 |
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3.6.4 Influence of Test Methods Used |
122 |
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3.6.5 Setting Criteria |
123 |
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3.6.6 Trends |
123 |
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3.6.7 What Can Cause Unsatisfactory Performance in a PT or ILC? |
124 |
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3.6.8 Investigation of Unsatisfactory Performance |
124 |
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3.6.9 Corrective Actions |
125 |
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3.6.10 Conclusions |
126 |
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3.7 Reference Materials |
126 |
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3.7.1 Introduction and Definitions |
126 |
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3.7.2 Classification |
127 |
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3.7.3 Sources of Information |
128 |
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3.7.4 Production and Distribution |
129 |
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3.7.5 Selection and Use |
130 |
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3.7.6 Activities of International Organizations |
133 |
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3.7.7 The Development of RM Activities and Application Examples |
134 |
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3.7.8 Reference Materials for Mechanical Testing, General Aspects |
136 |
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3.7.9 Reference Materials for Hardness Testing |
138 |
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3.7.10 Reference Materials for Impact Testing |
139 |
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3.7.11 Reference Materials for Tensile Testing |
143 |
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3.8 Reference Procedures |
145 |
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3.8.1 Framework: Traceability and Reference Values |
145 |
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3.8.2 Terminology: Concepts and Definitions |
147 |
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3.8.3 Requirements: Measurement Uncertainty, Traceability, and Acceptance |
148 |
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3.8.4 Applications for Reference and Routine Laboratories |
150 |
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3.8.5 Presentation: Template for Reference Procedures |
152 |
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3.8.6 International Networks: CIPM and VAMAS |
152 |
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3.8.7 Related Terms and Definitions |
155 |
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3.9 Laboratory Accreditation and Peer Assessment |
155 |
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3.9.1 Accreditation of Conformity Assessment Bodies |
155 |
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3.9.2 Measurement Competence: Assessment and Confirmation |
156 |
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3.9.3 Peer Assessment Schemes |
159 |
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3.9.4 Certification or Registration of Laboratories |
159 |
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3.10 International Standards and Global Trade |
159 |
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3.10.1 International Standards and International Trade: The Example of Europe |
160 |
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3.10.2 Conformity Assessment |
162 |
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3.11 Human Aspects in a Laboratory |
163 |
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3.11.1 Processes to Enhance Competence - Understanding Processes |
163 |
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3.11.2 The Principle of Controlled Input and Output |
164 |
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3.11.3 The Five Major Elements for Consideration in a Laboratory |
165 |
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3.11.4 Internal Audits |
165 |
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3.11.5 Conflicts |
166 |
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3.11.6 Conclusions |
166 |
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3.12 Further Reading: Books and Guides |
167 |
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References |
167 |
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B Chemical and Microstructural Analysis |
171 |
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4 Analytical Chemistry |
172 |
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4.1 Bulk Chemical Characterization |
172 |
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4.1.1 Mass Spectrometry |
172 |
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4.1.2 Molecular Spectrometry |
174 |
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|
4.1.3 Atomic Spectrometry |
183 |
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4.1.4 Nuclear Analytical Methods |
188 |
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4.1.5 Chromatographic Methods |
195 |
|
|
4.1.6 Classical Chemical Methods |
200 |
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|
4.2 Microanalytical Chemical Characterization |
206 |
|
|
4.2.1 Analytical Electron Microscopy (AEM) |
206 |
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|
4.2.2 Electron Probe X-ray Microanalysis |
207 |
|
|
4.2.3 Scanning Auger Electron Microscopy |
210 |
|
|
4.2.4 Environmental Scanning Electron Microscope |
212 |
|
|
4.2.5 Infrared and Raman Microanalysis |
213 |
|
|
4.3 Inorganic Analytical Chemistry: Short Surveys of Analytical Bulk Methods |
216 |
|
|
4.3.1 Inorganic Mass Spectrometry |
217 |
|
|
4.3.2 Optical Atomic Spectrometry |
219 |
|
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4.3.3 X-ray Fluorescence Spectrometry (XRF) |
219 |
|
|
4.3.4 Neutron Activation Analysis (NAA) and Photon Activation Analysis (PAA) |
221 |
|
|
4.4 Compound and Molecular Specific Analysis: Short Surveys of Analytical Methods |
222 |
|
|
4.5 National Primary Standards - An Example to Establish Metrological Traceability in Elemental Analysis |
225 |
|
|
References |
226 |
|
|
5 Nanoscopic Architecture and Microstructure |
231 |
|
|
5.1 Fundamentals |
237 |
|
|
5.1.1 Diffraction and Scattering Methods |
237 |
|
|
5.1.2 {Microscopy and Topography} |
241 |
|
|
5.1.3 Spectroscopy |
252 |
|
|
5.2 Crystalline and Amorphous Structure Analysis |
258 |
|
|
5.2.1 Long-Range Order Analysis |
258 |
|
|
5.2.2 Medium-Range Order Analysis |
261 |
|
|
5.2.3 Short-Range Order Analysis |
263 |
|
|
5.3 Lattice Defects and Impurities Analysis |
265 |
|
|
5.3.1 Point Defects and Impurities |
266 |
|
|
5.3.2 Extended Defects |
278 |
|
|
5.4 Molecular Architecture Analysis |
284 |
|
|
5.4.1 Structural Determination by X-Ray Diffraction |
284 |
|
|
5.4.2 Nuclear Magnetic Resonance (NMR) Analysis |
285 |
|
|
5.4.3 Chemophysical Analysis |
293 |
|
|
5.5 Texture, Phase Distributions, and Finite Structures Analysis |
295 |
|
|
5.5.1 Texture Analysis |
295 |
|
|
5.5.2 Microanalysis of Elements and Phases |
297 |
|
|
5.5.3 Diffraction Analysis of Fine Structures |
299 |
|
|
5.5.4 Quantitative Stereology |
300 |
|
|
References |
303 |
|
|
6 Surface and Interface Characterization |
306 |
|
|
6.1 Surface Chemical Analysis |
307 |
|
|
6.1.1 Auger Electron Spectroscopy (AES) |
310 |
|
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6.1.2 X-ray Photoelectron Spectroscopy (XPS) |
319 |
|
|
6.1.3 Secondary Ion Mass Spectrometry (SIMS) |
323 |
|
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6.1.4 Conclusions |
332 |
|
|
6.2 Surface Topography Analysis |
333 |
|
|
6.2.1 Stylus Profilometry |
337 |
|
|
6.2.2 Optical Techniques |
341 |
|
|
6.2.3 Scanning Probe Microscopy |
343 |
|
|
6.2.4 Scanning Electron Microscopy |
345 |
|
|
6.2.5 Parametric Methods |
346 |
|
|
6.2.6 Applications and Limitations of Surface Measurement |
347 |
|
|
6.2.7 Traceability |
347 |
|
|
6.2.8 Summary |
350 |
|
|
References |
351 |
|
|
C Materials Properties Measurement |
361 |
|
|
7 Mechanical Properties |
362 |
|
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7.1 Elasticity |
363 |
|
|
7.1.1 Development of Elasticity Theory |
363 |
|
|
7.1.2 Definition of Stress and Strain, and Relationships Between Them |
364 |
|
|
7.1.3 Measurement of Elastic Constants in Static Experiments |
367 |
|
|
7.1.4 Dynamic Methods of Determining Elastic Constants |
372 |
|
|
7.1.5 Instrumented Indentation as a Method of Determining Elastic Constants |
375 |
|
|
7.2 Plasticity |
378 |
|
|
7.2.1 Fundamentals of Plasticity |
378 |
|
|
7.2.2 Mechanical Loading Modes Causing Plastic Deformation |
380 |
|
|
7.2.3 Standard Methods of Measuring Plastic Properties |
381 |
|
|
7.2.4 Novel Test Developments for Plasticity |
388 |
|
|
7.3 Hardness |
389 |
|
|
7.3.1 Conventional Hardness Test Methods (Brinell, Rockwell, Vickers and Knoop) |
391 |
|
|
7.3.2 Selecting a Conventional Hardness Test Method and Hardness Scale |
397 |
|
|
7.3.3 Measurement Uncertainty in Hardness Testing (HR, HBW, HV, HK) |
399 |
|
|
7.3.4 Instrumented Indentation Test (IIT) |
401 |
|
|
7.4 Strength |
411 |
|
|
7.4.1 Quasistatic Loading |
412 |
|
|
7.4.2 Dynamic Loading |
421 |
|
|
7.4.3 Temperature and Strain-Rate Effects |
424 |
|
|
7.4.4 Strengthening Mechanisms for Crystalline Materials |
425 |
|
|
7.4.5 Environmental Effects |
427 |
|
|
7.4.6 Interface Strength: Adhesion Measurement Methods |
428 |
|
|
7.5 Fracture Mechanics |
431 |
|
|
7.5.1 Fundamentals of Fracture Mechanics |
431 |
|
|
7.5.2 Fracture Toughness |
433 |
|
|
7.5.3 Fatigue Crack Propagation Rate |
442 |
|
|
7.5.4 Fractography |
447 |
|
|
7.6 Permeation and Diffusion |
449 |
|
|
7.6.1 Gas Transport: Steady-State Permeation |
450 |
|
|
7.6.2 Kinetic Measurement |
452 |
|
|
7.6.3 Experimental Measurement of Permeability |
454 |
|
|
7.6.4 Gas Flux Measurement |
456 |
|
|
7.6.5 Experimental Measurement of Gas and Vapor Sorption |
459 |
|
|
7.6.6 Method Evaluations |
463 |
|
|
7.6.7 Future Projections |
465 |
|
|
References |
465 |
|
|
8 Thermal Properties |
476 |
|
|
8.1 Thermal Conductivity and Specific Heat Capacity |
477 |
|
|
8.1.1 Steady-State Methods |
479 |
|
|
8.1.2 Transient Methods |
481 |
|
|
8.1.3 Calorimetric Methods |
484 |
|
|
8.2 Enthalpy of Phase Transition, Adsorption and Mixing |
485 |
|
|
8.2.1 Adiabatic Calorimetry |
487 |
|
|
8.2.2 Differential Scanning Calorimetry |
488 |
|
|
8.2.3 Drop Calorimetry |
489 |
|
|
8.2.4 Solution Calorimetry |
490 |
|
|
8.2.5 Combustion Calorimetry |
491 |
|
|
8.3 Thermal Expansion and Thermomechanical Analysis |
492 |
|
|
8.3.1 Optical Methods |
492 |
|
|
8.3.2 Push Rod Dilatometry |
493 |
|
|
8.3.3 Thermomechanical Analysis |
493 |
|
|
8.4 Thermogravimetry |
494 |
|
|
8.5 Temperature Sensors |
494 |
|
|
8.5.1 Temperature and Temperature Scale |
494 |
|
|
8.5.2 Use of Thermometers |
497 |
|
|
8.5.3 Resistance Thermometers |
498 |
|
|
8.5.4 Liquid-in-Glass Thermometers |
500 |
|
|
8.5.5 Thermocouples |
501 |
|
|
8.5.6 Radiation Thermometers |
502 |
|
|
8.5.7 Cryogenic Temperature Sensors |
503 |
|
|
References |
505 |
|
|
9 Electrical Properties |
507 |
|
|
9.1 Electrical Materials |
508 |
|
|
9.1.1 Conductivity and Resistivity of Metals |
508 |
|
|
9.1.2 Superconductivity |
509 |
|
|
9.1.3 Semiconductors |
510 |
|
|
9.1.4 Conduction in Polymers |
512 |
|
|
9.1.5 Ionic Conductors |
512 |
|
|
9.1.6 Dielectricity |
513 |
|
|
9.1.7 Ferroelectricity and Piezoelectricity |
514 |
|
|
9.2 Electrical Conductivity of Metallic Materials |
515 |
|
|
9.2.1 Scale of Electrical Conductivity |
515 |
|
|
9.2.2 Principal Methods |
516 |
|
|
9.2.3 DC Conductivity, Calibration of Reference Materials |
518 |
|
|
9.2.4 AC Conductivity, Calibration of Reference Materials |
518 |
|
|
9.2.5 Superconductivity |
519 |
|
|
9.3 Electrolytic Conductivity |
520 |
|
|
9.3.1 Scale of Conductivity |
520 |
|
|
9.3.2 Basic Principles |
521 |
|
|
9.3.3 The Measurement of the Electrolytic Conductivity |
523 |
|
|
9.4 Semiconductors |
529 |
|
|
9.4.1 Conductivity Measurements |
529 |
|
|
9.4.2 Mobility Measurements |
532 |
|
|
9.4.3 Dopant and Carrier Concentration Measurements |
535 |
|
|
9.4.4 I-V Breakdown Mechanisms |
540 |
|
|
9.4.5 Deep Level Characterization and Minority Carrier Lifetime |
541 |
|
|
9.4.6 Contact Resistances of Metal-Semiconductor Contacts |
545 |
|
|
9.5 Measurement of Dielectric Materials Properties |
548 |
|
|
9.5.1 Dielectric Permittivity |
549 |
|
|
9.5.2 Measurement of Permittivity |
551 |
|
|
9.5.3 Measurement of Permittivity Using Microwave Network Analysis |
554 |
|
|
9.5.4 Uncertainty Considerations |
558 |
|
|
9.5.5 Conclusion |
559 |
|
|
References |
559 |
|
|
10 Magnetic Properties |
563 |
|
|
10.1 Magnetic Materials |
564 |
|
|
10.1.1 Diamagnetism, Paramagnetism, and Ferromagnetism |
564 |
|
|
10.1.2 Antiferromagnetism, Ferrimagnetism and Noncollinear Magnetism |
565 |
|
|
10.1.3 Intrinsic and Extrinsic Properties |
566 |
|
|
10.1.4 Bulk Soft and Hard Materials |
566 |
|
|
10.1.5 Magnetic Thin Films |
566 |
|
|
10.1.6 Time-Dependent Changes in Magnetic Properties |
567 |
|
|
10.1.7 Definition of Magnetic Properties and Respective Measurement Methods |
567 |
|
|
10.2 Soft and Hard Magnetic Materials: (Standard) Measurement Techniques for Properties Related to the B(H) Loop |
568 |
|
|
10.2.1 Introduction |
568 |
|
|
10.2.2 Properties of Hard Magnetic Materials |
571 |
|
|
10.2.3 Properties of Soft Magnetic Materials |
577 |
|
|
10.3 Magnetic Characterization in a Pulsed Field Magnetometer (PFM) |
589 |
|
|
10.3.1 Industrial Pulsed Field Magnetometer |
590 |
|
|
10.3.2 Errors in a PFM |
591 |
|
|
10.3.3 Calibration |
595 |
|
|
10.3.4 Hysteresis Measurements on Hard Magnetic Materials |
597 |
|
|
10.3.5 Anisotropy Measurement |
598 |
|
|
10.3.6 Summary: Advantages and Disadvantages of PFM |
601 |
|
|
10.4 Properties of Magnetic Thin Films |
601 |
|
|
10.4.1 Saturation Magnetization, Spontaneous Magnetization |
601 |
|
|
10.4.2 Magneto-Resistive Effects |
605 |
|
|
References |
607 |
|
|
11 Optical Properties |
609 |
|
|
11.1 Fundamentals of Optical Spectroscopy |
610 |
|
|
11.1.1 Light Source |
610 |
|
|
11.1.2 Photosensors |
612 |
|
|
11.1.3 Wavelength Selection |
614 |
|
|
11.1.4 Reflection and Absorption |
616 |
|
|
11.1.5 Luminescence and Lasers |
620 |
|
|
11.1.6 Scattering |
624 |
|
|
11.2 Microspectroscopy |
627 |
|
|
11.2.1 Optical Microscopy |
627 |
|
|
11.2.2 Near-field Optical Microscopy |
628 |
|
|
11.2.3 Cathodoluminescence (SEM-CL) |
629 |
|
|
11.3 Magnetooptical Measurement |
631 |
|
|
11.3.1 Faraday and Kerr Effects |
631 |
|
|
11.3.2 Application to Magnetic Flux Imaging |
632 |
|
|
11.4 Nonlinear Optics and Ultrashort Pulsed Laser Application |
636 |
|
|
11.4.1 Nonlinear Susceptibility |
636 |
|
|
11.4.2 Ultrafast Pulsed Laser |
640 |
|
|
11.4.3 Time-Resolved Spectroscopy |
642 |
|
|
11.4.4 Nonlinear Spectroscopy |
645 |
|
|
11.4.5 Terahertz Time-Domain Spectroscopy |
647 |
|
|
11.5 Fiber Optics |
648 |
|
|
11.5.1 Fiber Dispersion and Attenuation |
649 |
|
|
11.5.2 Nonlinear Optical Properties |
652 |
|
|
11.5.3 Fiber Bragg Grating |
654 |
|
|
11.5.4 Fiber Amplifiers and Lasers |
657 |
|
|
11.5.5 Miscellaneous Fibers |
660 |
|
|
11.6 Evaluation Technologies for Optical Disk Memory Materials |
663 |
|
|
11.6.1 Evaluation Technologies for Phase-Change Materials |
663 |
|
|
11.6.2 Evaluation Technologies for MO Materials |
669 |
|
|
11.7 Optical Sensing |
671 |
|
|
11.7.1 Distance Measurement |
671 |
|
|
11.7.2 Displacement Measurement |
673 |
|
|
11.7.3 3-D Shape Measurement |
673 |
|
|
11.7.4 Flow Measurement |
674 |
|
|
11.7.5 Temperature Measurement |
675 |
|
|
11.7.6 Optical Sensing for the Human Body |
677 |
|
|
References |
678 |
|
|
D Materials Performance Testing |
686 |
|
|
12 Corrosion |
687 |
|
|
12.1 Background |
688 |
|
|
12.1.1 Classification of Corrosion |
689 |
|
|
12.1.2 Corrosion Testing |
690 |
|
|
12.2 Conventional Electrochemical Test Methods |
691 |
|
|
12.2.1 Principles of Electrochemical Measurements and Definitions |
691 |
|
|
12.2.2 Some Definitions |
693 |
|
|
12.2.3 Electrochemical Thermodynamics |
694 |
|
|
12.2.4 Complex Formation |
696 |
|
|
12.2.5 Electrochemical Kinetics |
696 |
|
|
12.2.6 The Charge-Transfer Overvoltage |
696 |
|
|
12.2.7 Elementary Reaction Steps in Sequence,the Hydrogen Evolution Reaction |
699 |
|
|
12.2.8 Two Different Reactions at One Electrode Surface |
701 |
|
|
12.2.9 Local Elements |
703 |
|
|
12.2.10 Diffusion Control of Electrode Processes |
704 |
|
|
12.2.11 Rotating Disc Electrode (RDE) and Rotating Ring-Disc Electrode (RRDE) |
706 |
|
|
12.2.12 Ohmic Drops |
709 |
|
|
12.2.13 Measurement of Ohmic Drops and Potential Profiles Within Electrolytes |
710 |
|
|
12.2.14 Nonstationary Methods, Pulse Measurements |
712 |
|
|
12.2.15 Concluding Remarks |
715 |
|
|
12.3 Novel Electrochemical Test Methods |
715 |
|
|
12.3.1 Electrochemical Noise Analysis |
715 |
|
|
12.4 Exposure and On-Site Testing |
719 |
|
|
12.5 Corrosion Without Mechanical Loading |
719 |
|
|
12.5.1 Uniform Corrosion |
720 |
|
|
12.5.2 Nonuniform and Localized Corrosion |
721 |
|
|
12.6 Corrosion with Mechanical Loading |
725 |
|
|
12.6.1 Stress Corrosion |
726 |
|
|
12.6.2 Corrosion Fatigue |
729 |
|
|
12.7 Hydrogen-Induced Stress Corrosion Cracking |
734 |
|
|
12.7.1 Electrochemical Processes |
735 |
|
|
12.7.2 Theories of H-Induced Stress Corrosion Cracking |
736 |
|
|
12.7.3 Environment and Material Parameters |
737 |
|
|
12.7.4 Fractographic and Mechanical Effects of HISCC |
737 |
|
|
12.7.5 Test Methods |
738 |
|
|
12.8 High-Temperature Corrosion |
738 |
|
|
12.8.1 Main Parameters in High-Temperature Corrosion |
738 |
|
|
12.8.2 Test Standards or Guidelines |
739 |
|
|
12.8.3 Mass Change Measurements |
741 |
|
|
12.8.4 Special High-Temperature Corrosion Tests |
749 |
|
|
12.8.5 Post-Test Evaluation of Test Pieces |
751 |
|
|
12.8.6 Concluding Remarks |
752 |
|
|
12.9 Inhibitor Testing and Monitoring of Efficiency |
752 |
|
|
12.9.1 Investigation and Testing of Inhibitors |
753 |
|
|
12.9.2 Monitoring of Inhibitor Efficiency |
754 |
|
|
12.9.3 Monitoring Inhibition from Corrosion Rates |
756 |
|
|
References |
758 |
|
|
13 Friction and Wear |
762 |
|
|
13.1 Definitions and Units |
762 |
|
|
13.1.1 Definitions |
763 |
|
|
13.1.2 Types of Wear |
763 |
|
|
13.1.3 Units for Wear |
764 |
|
|
13.2 Selection of Friction and Wear Tests |
766 |
|
|
13.2.1 Approach to Tribological Testing |
766 |
|
|
13.2.2 Test Parameters |
767 |
|
|
13.2.3 Interaction with Other Degradation Mechanisms |
769 |
|
|
13.2.4 Experimental Planning and Presentation of Results |
769 |
|
|
13.3 Tribological Test Methods |
770 |
|
|
13.3.1 Sliding Motion |
770 |
|
|
13.3.2 Rolling Motion |
770 |
|
|
13.3.3 Abrasion |
771 |
|
|
13.3.4 Erosion by Solid Particles |
772 |
|
|
13.3.5 Scratch Testing |
772 |
|
|
13.4 Friction Measurement |
773 |
|
|
13.4.1 Friction Force Measurement |
773 |
|
|
13.4.2 Strain Gauge Load Cells and Instrumentation |
773 |
|
|
13.4.3 Piezoelectric Load Sensors |
774 |
|
|
13.4.4 Other Force Transducers |
774 |
|
|
13.4.5 Sampling and Digitization Errors |
775 |
|
|
13.4.6 Calibration |
775 |
|
|
13.4.7 Presentation of Results |
777 |
|
|
13.5 Quantitative Assessment of Wear |
778 |
|
|
13.5.1 Direct and Indirect Quantities |
778 |
|
|
13.5.2 Mass Loss |
778 |
|
|
13.5.3 Dimensional Change |
778 |
|
|
13.5.4 Volume Loss |
779 |
|
|
13.5.5 Other Methods |
781 |
|
|
13.5.6 Errors and Reproducibility in Wear Testing |
781 |
|
|
13.6 Characterization of Surfaces and Debris |
783 |
|
|
13.6.1 Sample Preparation |
783 |
|
|
13.6.2 Microscopy, Profilometry and Microanalysis |
784 |
|
|
13.6.3 Wear Debris Analysis |
786 |
|
|
References |
786 |
|
|
14 Biogenic Impact on Materials |
788 |
|
|
14.1 Modes of Materials - Organisms Interactions |
789 |
|
|
14.1.1 Biodeterioration/Biocorrosion |
789 |
|
|
14.1.2 Biodegradation |
790 |
|
|
14.1.3 Summary |
790 |
|
|
14.1.4 Role of Biocides |
790 |
|
|
14.2 Biological Testing of Wood |
793 |
|
|
14.2.1 Attack by Microorganisms |
795 |
|
|
14.2.2 Attack by Insects |
800 |
|
|
14.3 Testing of Organic Materials |
808 |
|
|
14.3.1 Biodeterioration |
808 |
|
|
14.3.2 Biodegradation |
810 |
|
|
14.3.3 Paper and Textiles |
822 |
|
|
14.4 Biological Testing of Inorganic Materials |
830 |
|
|
14.4.1 Inorganic Materials Subject to Biological Attack |
830 |
|
|
14.4.2 The Mechanisms of Biological Attack on Inorganic Materials |
832 |
|
|
14.4.3 Organisms Acting on Inorganic Materials |
833 |
|
|
14.4.4 Biogenic Impact on Rocks |
837 |
|
|
14.4.5 Biogenic Impact on Metals, Glass, Pigments |
842 |
|
|
14.4.6 Control and Prevention of Biodeterioration |
843 |
|
|
14.5 Coatings and Coating Materials |
845 |
|
|
14.5.1 Susceptibility of Coated Surfaces to Fungal and Algal Growth |
845 |
|
|
14.6 Reference Organisms |
852 |
|
|
14.6.1 Chemical and Physiological Characterization |
852 |
|
|
14.6.2 Genomic Characterization |
853 |
|
|
References |
857 |
|
|
15 Material-Environment Interactions |
864 |
|
|
15.1 Materials and the Environment |
864 |
|
|
15.1.1 Environmental Impact of Materials |
864 |
|
|
15.1.2 Environmental Impact on Polymeric Materials |
867 |
|
|
15.2 Emissions from Materials |
879 |
|
|
15.2.1 General |
879 |
|
|
15.2.2 Types of Emissions |
879 |
|
|
15.2.3 Influences on the Emission Behavior |
880 |
|
|
15.2.4 Emission Test Chambers |
881 |
|
|
15.2.5 Air Sampling from Emission Test Chambers |
882 |
|
|
15.2.6 Identification and Quantification of Emissions |
883 |
|
|
15.2.7 Time Behavior and Ageing |
885 |
|
|
15.2.8 Secondary Emissions |
888 |
|
|
15.3 Fire Physics and Chemistry |
888 |
|
|
15.3.1 Ignition |
888 |
|
|
15.3.2 Combustion |
892 |
|
|
15.3.3 Fire Temperatures |
894 |
|
|
15.3.4 Materials Subject to Fire |
896 |
|
|
15.3.5 Fire Testing and Fire Regulations |
897 |
|
|
References |
902 |
|
|
16 Performance Control: Nondestructive Testing and Reliability Evaluation |
906 |
|
|
16.1 Nondestructive Evaluation |
907 |
|
|
16.1.1 Visual Inspection |
907 |
|
|
16.1.2 Ultrasonic Examination: Physical Background |
908 |
|
|
16.1.3 Application Areas of Ultrasonic Examination |
913 |
|
|
16.1.4 Magnetic Particle Inspection |
916 |
|
|
16.1.5 Liquid Penetrant Inspection |
917 |
|
|
16.1.6 Eddy-Current Testing |
918 |
|
|
16.2 Industrial Radiology |
919 |
|
|
16.2.1 Fundamentals of Radiology |
920 |
|
|
16.2.2 Particle-Based Radiological Methods |
925 |
|
|
16.2.3 Film Radiography |
926 |
|
|
16.2.4 Digital Radiological Methods |
927 |
|
|
16.2.5 Applications of Radiology for Public Safety and Security |
933 |
|
|
16.3 Computerized Tomography - Application to Organic Materials |
934 |
|
|
16.3.1 Principles of X-ray Tomography |
934 |
|
|
16.3.2 Detection of Macroscopic Defects in Materials |
936 |
|
|
16.3.3 Detection of the Damage of Composites on the Mesoscale: Application Examples |
937 |
|
|
16.3.4 Observation of Elastomers at the Nanoscale |
938 |
|
|
16.3.5 Application Assessment of CT with a Medical Scanner |
939 |
|
|
16.4 Computerized Tomography - Application to Inorganic Materials |
940 |
|
|
16.4.1 High-Energy CT |
940 |
|
|
16.4.2 High-Resolution CT |
940 |
|
|
16.4.3 Synchrotron CT |
941 |
|
|
16.4.4 Dimensional Control of Engine Components |
942 |
|
|
16.5 Computed Tomography - Application to Composites and Microstructures |
946 |
|
|
16.5.1 Refraction Effect |
946 |
|
|
16.5.2 Refraction Techniques Applying X-ray Tubes |
947 |
|
|
16.5.3 3-D Synchrotron Refraction Computed Tomography |
948 |
|
|
16.5.4 Conclusion |
951 |
|
|
16.6 Structural Health Monitoring - Embedded Sensors |
951 |
|
|
16.6.1 Basics of Structural Health Monitoring |
951 |
|
|
16.6.2 Fiber-Optic Sensing Techniques |
954 |
|
|
16.6.3 Piezoelectric Sensing Techniques |
964 |
|
|
16.7 Characterization of Reliability |
968 |
|
|
16.7.1 Statistical Treatment of Reliability |
970 |
|
|
16.7.2 Weibull Analysis |
971 |
|
|
16.7.3 Reliability Test Strategies |
975 |
|
|
16.7.4 Accelerated Lifetime Testing |
978 |
|
|
16.7.5 System Reliability |
981 |
|
|
16.7.6 System Reliability Estimation in Practice |
983 |
|
|
16.A Appendix |
986 |
|
|
References |
987 |
|
|
E Modeling and Simulation Methods |
992 |
|
|
17 Molecular Dynamics |
993 |
|
|
17.1 Basic Idea of Molecular Dynamics |
993 |
|
|
17.1.1 Time Evolution of the Equations of Motion |
993 |
|
|
17.1.2 Constraints on the Simulation Systems |
996 |
|
|
17.1.3 Control of Temperature and Pressure |
998 |
|
|
17.1.4 Interaction Potentials |
1003 |
|
|
17.1.5 Physical Observables |
1005 |
|
|
17.2 Diffusionless Transformation |
1006 |
|
|
17.2.1 Martensitic Transformation |
1006 |
|
|
17.2.2 Transformations in Nanoclusters |
1009 |
|
|
17.2.3 Solid-State Amorphization |
1011 |
|
|
17.3 Rapid Solidification |
1013 |
|
|
17.3.1 Glass-Formation by Liquid Quenching |
1013 |
|
|
17.3.2 Annealing of Amorphous Alloys |
1017 |
|
|
17.3.3 Glass-Forming Ability of Alloy Systems |
1022 |
|
|
17.4 Diffusion |
1024 |
|
|
17.4.1 Diffusion in Crystalline Phases |
1024 |
|
|
17.4.2 Diffusion in Liquid and Glassy Phases |
1026 |
|
|
17.5 Summary |
1028 |
|
|
References |
1028 |
|
|
18 Continuum Constitutive Modeling |
1031 |
|
|
18.1 Phenomenological Viscoplasticity |
1031 |
|
|
18.1.1 General Models of Viscoplasticity |
1031 |
|
|
18.1.2 Inelasticity Models |
1033 |
|
|
18.1.3 Model Performance |
1034 |
|
|
18.2 Material Anisotropy |
1036 |
|
|
18.2.1 Description of Material Anisotropy |
1036 |
|
|
18.2.2 Initial Anisotropy |
1037 |
|
|
18.2.3 Induced Anisotropy |
1039 |
|
|
18.3 Metallothermomechanical Coupling |
1041 |
|
|
18.3.1 Phase Changes |
1041 |
|
|
18.3.2 Numerical Methodology |
1043 |
|
|
18.3.3 Applications to Heat Treatment and Metal Forming |
1043 |
|
|
18.4 Crystal Plasticity |
1044 |
|
|
18.4.1 Single-Crystal Model |
1044 |
|
|
18.4.2 Grain Boundary Sliding |
1047 |
|
|
18.4.3 Inhomogeneous Deformation |
1047 |
|
|
References |
1048 |
|
|
19 Finite Element and Finite Difference Methods |
1051 |
|
|
19.1 Discretized Numerical Schemes for FEM and FDM |
1053 |
|
|
19.2 Basic Derivations in FEM and FDM |
1055 |
|
|
19.2.1 Finite Difference Method (FDM) |
1055 |
|
|
19.2.2 Finite Element Method (FEM) |
1056 |
|
|
19.3 The Equivalence of FEM and FDM Methods |
1059 |
|
|
19.4 From Mechanics to Mathematics: Equilibrium Equations and Partial Differential Equations |
1060 |
|
|
19.4.1 Heat Conduction Problem in the Two-Dimensional Case |
1061 |
|
|
19.4.2 Elastic Solid Problem in the Three-Dimensional Case |
1061 |
|
|
19.5 From Mathematics to Mechanics: Characteristic of Partial Differential Equations |
1065 |
|
|
19.5.1 Elliptic Type |
1066 |
|
|
19.5.2 Parabolic Type |
1066 |
|
|
19.5.3 Hyperbolic Type |
1066 |
|
|
19.6 Time Integration for Unsteady Problems |
1067 |
|
|
19.6.1 FDM |
1067 |
|
|
19.6.2 FEM |
1068 |
|
|
19.7 Multidimensional Case |
1069 |
|
|
19.7.1 Finite Difference Method |
1069 |
|
|
19.7.2 Finite Element Method |
1070 |
|
|
19.8 Treatment of the Nonlinear Case |
1073 |
|
|
19.9 Advanced Topics in FEM and FDM |
1073 |
|
|
19.9.1 Preprocessing |
1073 |
|
|
19.9.2 Postprocessing |
1074 |
|
|
19.9.3 Numerical Error |
1074 |
|
|
19.9.4 Relatives of FEM and FDM |
1075 |
|
|
19.9.5 Matrix Calculation and Parallel Computations |
1075 |
|
|
19.9.6 Multiscale Method |
1077 |
|
|
19.10 Free Codes |
1077 |
|
|
References |
1077 |
|
|
20 The CALPHAD Method |
1079 |
|
|
20.1 Outline of the CALPHAD Method |
1080 |
|
|
20.1.1 Description of Gibbs Energy |
1080 |
|
|
20.1.2 Equilibrium Conditions |
1082 |
|
|
20.1.3 Evaluation of Thermodynamic Parameters |
1083 |
|
|
20.2 Incorporation of the First-principles Calculations into the CALPHAD Approach |
1084 |
|
|
20.2.1 Outline of the First-principles Calculations |
1084 |
|
|
20.2.2 Gibbs Energies of Solution Phases Derived by the First-principles Calculations |
1085 |
|
|
20.2.3 Thermodynamic Analysis of the Gibbs Energies Based on the First-principles Calculations |
1089 |
|
|
20.2.4 Construction of Stable and Metastable Phase Diagrams |
1089 |
|
|
20.2.5 Application to More Complex Cases |
1091 |
|
|
20.3 Prediction of Thermodynamic Properties of Compound Phases with First-principles Calculations |
1097 |
|
|
20.3.1 Thermodynamic Analysis of the Fe-Al-C System |
1097 |
|
|
20.3.2 Thermodynamic Analysis of the Co-Al-C and Ni-Al-C Systems |
1101 |
|
|
References |
1108 |
|
|
21 Phase Field Approach |
1109 |
|
|
21.1 Basic Concept of the Phase-Field Method |
1110 |
|
|
21.2 Total Free Energy of Microstructure |
1111 |
|
|
21.2.1 Chemical Free Energy |
1111 |
|
|
21.2.2 Gradient Energy |
1113 |
|
|
21.2.3 Elastic Strain Energy |
1115 |
|
|
21.2.4 Free Energy for Ferromagnetic and Ferroelectric Phase Transition |
1119 |
|
|
21.3 Solidification |
1120 |
|
|
21.3.1 Pure Metal |
1120 |
|
|
21.3.2 Alloy |
1122 |
|
|
21.4 Diffusion-Controlled Phase Transformation |
1123 |
|
|
21.4.1 Cahn-Hilliard Diffusion Equation |
1123 |
|
|
21.4.2 Spinodal Decomposition and Ostwald Ripening |
1125 |
|
|
21.5 Structural Phase Transformation |
1126 |
|
|
21.5.1 Martensitic Transformation |
1126 |
|
|
21.5.2 Tweed-Like Structure and Twin Domain Formations |
1126 |
|
|
21.5.3 Twin Domain Growth Under External Stress and Magnetic Field |
1127 |
|
|
21.6 Microstructure Evolution |
1128 |
|
|
21.6.1 Grain Growth and Recrystallization |
1128 |
|
|
21.6.2 Ferroelectric Domain Formation with a Dipole-Dipole Interaction |
1129 |
|
|
21.6.3 Modeling Complex Nanogranular Structure Formation |
1130 |
|
|
21.6.4 Dislocation Dynamics |
1130 |
|
|
21.6.5 Crack Propagation |
1131 |
|
|
References |
1132 |
|
|
22 Monte Carlo Simulation |
1134 |
|
|
22.1 Fundamentals of the Monte Carlo Method |
1134 |
|
|
22.1.1 Boltzmann Weight |
1135 |
|
|
22.1.2 Monte Carlo Technique |
1135 |
|
|
22.1.3 Random Numbers |
1136 |
|
|
22.1.4 Finite-Size Effects |
1137 |
|
|
22.1.5 Nonequilibrium Relaxation Method |
1138 |
|
|
22.2 Improved Algorithms |
1138 |
|
|
22.2.1 Reweighting Algorithms |
1138 |
|
|
22.2.2 Cluster Algorithm and Extensions |
1139 |
|
|
22.2.3 Hybrid Monte Carlo Method |
1140 |
|
|
22.2.4 Simulated Annealing and Extensions |
1141 |
|
|
22.2.5 Replica Monte Carlo |
1142 |
|
|
22.3 Quantum Monte Carlo Method |
1143 |
|
|
22.3.1 Suzuki-Trotter Formalism |
1143 |
|
|
22.3.2 World-Line Approach |
1143 |
|
|
22.3.3 Cluster Algorithm |
1144 |
|
|
22.3.4 Continuous-Time Algorithm |
1145 |
|
|
22.3.5 Worm Algorithm |
1146 |
|
|
22.3.6 Auxiliary Field Approach |
1147 |
|
|
22.3.7 Projector Monte Carlo Method |
1147 |
|
|
22.3.8 Negative-Sign Problem |
1149 |
|
|
22.3.9 Other Exact Methods |
1150 |
|
|
22.4 Bicritical Phenomena in O(5) Model |
1150 |
|
|
22.4.1 Hamiltonian |
1151 |
|
|
22.4.2 Phase Diagram |
1151 |
|
|
22.4.3 Scaling Theory |
1152 |
|
|
22.5 Superconductivity Vortex State |
1154 |
|
|
22.5.1 Model Hamiltonian |
1155 |
|
|
22.5.2 First Order Melting |
1155 |
|
|
22.5.3 Continuous Melting: {protect unhbox voidb@x hbox {B}} || ab Plane |
1158 |
|
|
22.6 Effects of Randomness in Vortex States |
1160 |
|
|
22.6.1 Point-Like Defects |
1160 |
|
|
22.6.2 Columnar Defects |
1161 |
|
|
22.7 Quantum Critical Phenomena |
1163 |
|
|
22.7.1 Quantum Spin Chain |
1163 |
|
|
22.7.2 Mott Transition |
1164 |
|
|
22.7.3 Phase Separation |
1165 |
|
|
References |
1166 |
|
|
Acknowledgements |
1175 |
|
|
About the Authors |
1176 |
|
|
Detailed Contents |
1200 |
|
|
Subject Index |
1217 |
|