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Preface |
8 |
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Acknowledgements |
9 |
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Contents |
10 |
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1 Introduction to Synthetic Polymers |
22 |
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1.1 Definition of Polymers |
22 |
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1.2 Chemical Categories of Polymers |
24 |
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1.3 Physical Categories of Polymers |
31 |
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1.4 Statistical Distributions |
34 |
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1.5 Properties and Applications |
38 |
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Review Questions for Chapter 1 |
40 |
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2 Polymer Chemistry |
42 |
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2.1 Introduction |
42 |
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2.2 Thermoplastics and Thermosets |
42 |
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2.3 Chain Growth Polymerization of Thermoplastics |
43 |
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2.4 Step Growth Thermoplastic Polymers |
53 |
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2.5 Comparison of Chain Growth and Step GrowthPolymers |
56 |
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2.6 Commercial Methods of Thermoplastic Polymerization |
57 |
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2.7 Polymerization of Thermosets |
62 |
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2.8 Conclusions |
64 |
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Review Questions for Chapter 2 |
64 |
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3 Thermodynamics, StatisticalThermodynamics, and Heat Transfer |
66 |
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3.1 Introduction |
66 |
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3.2 Energy of Polymerization Reactions |
74 |
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3.3 Energies of Interactions |
75 |
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3.4 Statistical Thermodynamics |
80 |
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3.5 Heat Transfer |
81 |
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3.6 Summary |
81 |
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Review Questions for Chapter 3 |
82 |
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4 Kinetics |
84 |
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4.1 Introduction |
84 |
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4.2 The Rate Law: Orders, Rate Constants, and Their Use |
85 |
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4.3 Kinetics of Step Growth Polymerization Processes |
90 |
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4.4 Kinetics of Chain Growth Polymerization |
91 |
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4.5 Other Kinetic Processes Studied in Polymeric Systems |
95 |
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4.6 Conclusions |
95 |
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Review Questions for Chapter 4 |
95 |
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5 Molecular Characterization of Polymers |
98 |
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5.1 Introduction |
98 |
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5.2 Molecular Weight |
99 |
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5.3 Homopolymer Chemical Composition |
107 |
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5.4 Copolymer Chemical Composition |
110 |
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5.5 Branching |
114 |
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5.6 Crosslinking |
119 |
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5.7 Conclusions |
123 |
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Review Questions for Chapter 5 |
123 |
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6 Rheological Properties of PolymericMaterials |
124 |
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6.1 Introduction |
124 |
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6.2 Flow, Stresses, Strains and Deformations |
124 |
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6.3 The Molecular Origin of Rheological Properties |
128 |
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6.4 Temperature Effects on Rheological Properties |
131 |
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6.5 Measurement Techniques |
132 |
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6.6 Implications of Rheology and Conclusions |
133 |
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Review Questions for Chapter 6 |
134 |
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7 Development and Characterizationof Solid State Molecular andSupermolecular Structure |
136 |
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7.1 Introduction |
136 |
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7.2 Solid State Morphology |
137 |
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7.3 Crystallization |
143 |
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7.4 Characterization of Solid State Molecular andSupermolecular Structure |
147 |
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7.5 Conclusions |
155 |
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Review Questions for Chapter 7 |
156 |
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8 Solid State Properties of Polymers |
158 |
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8.1 Introduction |
158 |
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8.2 Mechanical Properties |
158 |
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8.3 Optical Properties |
173 |
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8.4 Surface Contact Properties |
177 |
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8.5 Barrier Properties |
181 |
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8.6 Electrical Properties |
184 |
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8.7 Weather Resistance |
189 |
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8.8 Conclusions |
190 |
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Review Questions for Chapter 8 |
190 |
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9 Polymer Degradation and Stability |
192 |
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9.1 Polymer Lifetime Experiences |
192 |
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9.2 General Descriptions of Degradation |
192 |
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9.3 Conclusions |
201 |
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Review Questions for Chapter 9 |
202 |
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10 Polymeric Mixtures |
204 |
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10.1 Introduction to Polymeric Blends and Mixtures |
204 |
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10.2 Polymer Blends |
204 |
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10.3 Properties of Blends |
209 |
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10.4 Polymer-Additive Mixtures |
212 |
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10.5 Conclusion |
214 |
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Review Questions for Chapter 10 |
214 |
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11 Extrusion Processes |
216 |
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11.1 Introduction |
216 |
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11.2 Principles of Extrusion |
216 |
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11.3 Profi le Extrusion |
220 |
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11.4 Film and Sheet Casting |
221 |
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11.5 Film Blowing |
223 |
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11.6 Fiber Spinning |
225 |
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11.7 Extrusion Coating |
227 |
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11.8 Wire and Cable Coating |
228 |
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11.9 Conclusion |
229 |
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Review Questions for Chapter 11 |
230 |
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12 Compounding |
232 |
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12.1 Introduction |
232 |
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12.2 The Goal of Compounding |
232 |
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12.3 Compounding Equipment |
234 |
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12.4 Additional Considerations |
242 |
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12.5 Conclusions |
243 |
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Review Questions for Chapter 12 |
243 |
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13 Injection Molding |
246 |
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13.1 Introduction |
246 |
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13.2 Principles of Injection Molding |
246 |
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13.3 Products |
251 |
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13.4 Conclusion |
252 |
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Review Questions for Chapter 13 |
252 |
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14 Blow Molding |
254 |
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14.1 Introduction |
254 |
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14.2 Principles of Blow Molding |
254 |
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14.3 Products |
260 |
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14.4 Conclusion |
261 |
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Review Questions for Chapter 14 |
261 |
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15 Rotational Molding |
264 |
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15.1 Introduction |
264 |
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15.2 The Process |
264 |
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15.3 Materials Used for Rotational Molding |
269 |
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15.4 Rotational Molding Equipment |
270 |
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15.5 Rotational Molded Products |
271 |
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15.6 Conclusions |
271 |
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Review Questions for Chapter 15 |
272 |
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16 Thermoforming |
274 |
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16.1 Introduction |
274 |
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16.2 Principles of Thermoforming |
274 |
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16.3 Products |
277 |
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16.4 Conclusion |
278 |
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Review Questions for Chapter 16 |
279 |
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17 Recycling |
280 |
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17.1 Introduction |
280 |
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17.2 Materials Amenable to Recycling Processes |
280 |
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17.3 Recycling Commercial Scrap |
281 |
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17.4 Post Consumer Recycling |
282 |
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17.5 Tertiary and Quaternary Recycling |
285 |
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17.6 Conclusions |
286 |
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Review Questions for Chapter 17 |
286 |
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18 Polyethylene |
288 |
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18.1 Introduction |
288 |
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18.2 Chemical Structure |
288 |
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18.3 Manufacture |
291 |
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18.4 Morphology |
298 |
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18.5 Structure/Property Relationships |
299 |
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18.6 Products |
302 |
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18.7 Conclusions |
303 |
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Review Questions for Chapter 18 |
304 |
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19 Polypropylene |
306 |
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19.1 Introduction |
306 |
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19.2 Chemical Structure |
306 |
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19.3 Structure and Morphology: Isotactic Polypropylene |
307 |
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19.4 Manufacture |
310 |
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19.5 Structure and Property Relationships |
313 |
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19.6 End Uses |
315 |
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19.7 Conclusions |
317 |
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Review Questions for Chapter 19 |
318 |
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20 Polycarbonates |
320 |
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20.1 Introduction |
320 |
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20.2 Polymer Chemistry |
320 |
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20.3 Structure and Morphology |
323 |
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20.4 Manufacture |
323 |
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20.5 Structure and Property Relationships |
325 |
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20.6 Manufacturing Methods Using Polycarbonate |
326 |
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20.7 Conclusions |
327 |
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Review Questions for Chapter 20 |
327 |
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21 Polystyrene |
330 |
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21.1 Introduction |
330 |
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21.2 Chemical Structure |
331 |
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21.3 Synthesis |
333 |
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21.4 Foam Manufacture |
339 |
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21.5 Structure/Property Relationships |
341 |
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21.6 Products |
342 |
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21.7 Conclusions |
343 |
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Review Questions for Chapter 21 |
344 |
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22 Polyvinyl Chloride |
346 |
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22.1 Introduction |
346 |
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22.2 Chemical Structure |
346 |
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22.3 Manufacture |
347 |
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22.4 Morphology |
349 |
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22.5 Degradation of Polyvinyl Chloride |
350 |
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22.6 Additives to Polyvinyl Chloride |
352 |
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22.7 Processing Methods and Applications |
354 |
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22.8 Conclusions |
358 |
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Review Questions for Chapter 22 |
359 |
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23 Nylons |
360 |
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23.1 Introduction |
360 |
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23.2 Chemical Structure |
361 |
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23.3 Manufacture |
363 |
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23.4 Morphology |
366 |
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23.5 Structure/Property Relationships |
369 |
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23.6 Products |
371 |
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23.7 Conclusions |
372 |
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Review Questions for Chapter 23 |
373 |
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24 Polyesters |
374 |
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24.1 Introduction |
374 |
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24.2 Chemistry of Polyesters |
374 |
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24.3 Structure and Morphology |
379 |
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24.4 Structure/Property Relationships |
380 |
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24.5 End Uses |
382 |
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24.6 Conclusions |
384 |
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Review Questions for Chapter 24 |
384 |
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25 Polyurethanes |
386 |
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25.1 Introduction |
386 |
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25.2 Chemical Structure |
387 |
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25.3 Manufacture |
389 |
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25.4 Morphology |
395 |
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25.5 Structure/Property Relationships and End Uses |
397 |
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25.6 Conclusions |
401 |
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Review Questions for Chapter 25 |
402 |
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Additional Reading |
404 |
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Subject Index |
408 |
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The Authors |
420 |
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